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What We Offer – Six Comprehensive Services
Custom Corrugated & Rigid Boxes
Our corrugated-board production lines handle single, double, and triple-wall boards up to 12 mm thick—ideal for heavy-duty shipping and retail displays. Structural engineers use CAD and finite-element analysis to design boxes that optimise stacking strength while minimising material use. Flexible die-cutters deliver precision shapes and integrated handles, and inline flexo-printing in up to six colours ensures vibrant, brand-consistent graphics. Quality checks include burst-strength and edge-crush tests to verify performance under transit stresses. Prototyping is available within days, accelerating your go-to-market timeline. Eco-friendly options feature recycled and recyclable substrates certified by the FSC.

Flexible Film & Lamination Solutions
We produce high-barrier PE, PET, and PP films tailored for food, pharmaceuticals, and industrial products—offering oxygen, moisture, and aroma protection. Our extrusion-lamination lines bond films with compostable PLA for fully biodegradable pouches and sachets. Advanced metallisation and vacuum-coating techniques achieve foil-like barrier performance without heavy metals. Custom printing using gravure or flexo processes applies up to eight spot colours, with water-based, low-migration inks compliant with EU food-contact regulations. Reverse-printing and gloss/matte finishes add premium appeal. Roll lengths up to 10,000 m support large runs, while pilot-scale short runs enable rapid sampling.

Die-Cut Labels & Adhesive Solutions
From product labels to tamper-evident seals, our digitally-printed and flexo-printed labels adhere reliably across plastics, glass, and metal surfaces. We offer clear, white, and metallic films with permanent, removable, or high-tack adhesives for diverse applications. Laser die-cutting ensures crisp edges and fine detail in complex shapes, while in-line varnishes and laminates enhance durability. Our variable-data printing capabilities allow batch numbers, barcodes, and QR codes to be applied on the fly—streamlining traceability and batch management. Certification to ISO 22000 supports food and beverage industries requiring stringent hygiene controls.

Rigid & Semi-Rigid Packaging
For premium-grade presentation boxes, blister packs, and clamshells, our thermoforming and injection-moulding facilities craft durable, transparent or opaque packaging in PET, PVC, and PP. Tooling design considers material flow, wall thickness, and ejection mechanisms to minimise defects and cycle times. In-house finishing—hot-stamping, pad-printing, and PVC lamination—adds brand accents and tactile textures. We prototype with 3D-printed patterns to perfect geometry before investing in high-cost tooling. Suitable for electronics, cosmetics, and food service trays, our rigid packaging ensures product visibility and protection.

Kitting, Fulfillment & Assembly
Beyond manufacturing, we manage pick-and-pack operations for direct-to-consumer and B2B distribution. Our warehousing facilities use barcode scanning and warehouse-management systems to maintain real-time inventory visibility. We assemble multi-component kits, insert marketing collateral, and apply tamper-evident seals as configured. Cross-dock and drop-ship solutions integrate with your ERP or e-commerce platforms, streamlining order fulfilment and reducing lead times. Our quality-control team audits package completeness and label accuracy before dispatch via carriers across the UK and Europe.

Technical & Sustainability Consulting
Leverage our packaging experts to optimise your designs for cost, performance, and environmental impact. We conduct life-cycle assessments (LCAs) to compare material options, advise on circular-economy uptake, and calculate carbon footprints. Barrier-performance trials, shelf-life testing, and compliance audits ensure your packaging meets regulatory and retail requirements. Our innovation workshops—covering smart-pack integrations, bio-resin trials, and material substitutions—help you stay ahead of market trends. This strategic guidance elevates your packaging from functional to future-ready.
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Tilda